Role of Alloying Additions in the Solidification Kinetics and Resultant Chilling Tendency and Chill of Cast Iron

The present work describes the effect of the solidification processing and alloy chemistry on the chilling tendency index, CT, and the chill, w, of wedge-shaped castings made of cast iron. In this work, theoretical predictions were experimentally verified for the role of elements, such as C, Si, Mn, P and S, on the cast iron CT. In addition, inoculation and fading effects were considered in the experimental outcome. Accordingly, the graphite nucleation coefficients, Ns, b, the eutectic cell growth coefficient, μ, and the critical cooling rate, Qcr, for the development of eutectic cementite (chill) were all determined as a function of the cast iron chemistry and time after inoculation. In particular, it was found that increasing the Mn and S contents, as well as the time after inoculation lowers the critical cooling rate, thus increasing the chilling tendency of the cast iron. In contrast, C, Si and P increase the critical cooling rate, and as a result, they reduce the cast iron CT and chill.